Custom Die & Open-Hammer
Steel Forgings.
Donlouco Ireland Ltd supplies custom-forged steel parts and components to OEMs across Ireland, the UK, and Europe. Specialising in complex die forgings and open-hammer forgings with secondary CNC machining to finished part level. Manufactured in the Far East to European standards.
With over 20 years of experience managing our facilities and engineering staff in China, we have the capability to deliver high-quality forgings across a wide range of industries and applications.
Advanced Forging &
Tooling Solutions.
From single-stage die forgings to complex multi-stage tooling sets, Donlouco manages the full process — from raw material sourcing through to finished, inspected parts ready for your assembly line.
Materials we forge:
Carbon Steel Alloy Steel Stainless Steel High-Grade Alloys All Grades to EN StandardsCustom Forgings Across
Multiple Industries.
Donlouco supplies forged steel parts to the automotive, machinery, construction, and material handling industries, as well as the hydraulics sector. All forgings are sourced from approved suppliers using certified, high-quality raw materials.
Steel Billets
Forged Cylinder Ends
Blank Forgings
Forged End Blanks
The Steel Forging
Process.
Forging refines the grain structure of steel, producing parts with superior strength and toughness compared to casting or machining from solid.
Raw Material Cutting
Heating the Workpiece
Pre-Forming
Closed Die Forging
Trimming & Finishing
Heat Treatment & Testing
Forging Specifications.
Access to a wide range of forging press capacities, supporting everything from small precision forgings to large structural components.
Forgings for
Hydraulic Cylinders.
Donlouco has extensive experience supplying forged steel parts to some of the largest hydraulic cylinder manufacturers in Europe. Forged blanks are machined to finished part level at our CNC facility in Jiashan, and delivered ready for assembly.
Part weights from 0.5kg to 50kg for die forging. Open hammer capacity for larger cylinder components. Max die forging capacity 1,600 tons.
- Cylinder Bases - Forged & CNC Machined.
- Flanged Components - Machined to Exact Tolerances.
- Forged Cylinder Rod Ends.
- Hydraulic Cylinder Trunnions - Forged & Machined.
- Hydraulic Cylinder Clevis - Forged & Machined.
Custom Forged Parts
Forged & Machined Components
Secondary CNC Machining Applied
Packed & Ready to Ship
Post-Forging Finishing
Operations.
Depending on customer requirements, forgings can be subjected to a range of secondary finishing operations before despatch. All processes are carried out in a controlled environment to ensure consistent, quality results.
Forging Capability
from Donlouco.
A summary of forging specifications, materials, and quality systems for procurement and engineering teams.
Contact Our Engineering Team- Capacity1,600-ton die forging (0.5–50kg); open hammer forging (50-200kg+).
- MaterialsAll carbon, alloy & stainless steel grades to European standards. Custom alloys available.
- Heat TreatmentNormalising, annealing, quenching & tempering. HRC 20-60 achievable.
- Quality100% dimensional inspection, hardness testing, advanced NDT available.
- Tolerances±0.5-1.0mm standard. Tighter tolerances achieved via secondary CNC machining.
- TraceabilityFull traceability records and mill certs shipped with every order.
- Experience20+ years supplying European OEMs across hydraulics, automotive, power utility & material handling.
Common Questions About
Custom Steel Forgings.
Answers to the most common questions about our forging services, capabilities, and processes. For more detail, see our full forging FAQs article.
Closed die forging uses shaped dies to press the heated blank into a precise form - ideal for complex, repeatable parts at volume, with tighter tolerances and better surface finish. Open hammer forging is used for larger, heavier parts (50kg+) where the cost of closed dies isn't justified, or where the part geometry is too large for die pressing. Donlouco offers both processes and can advise on the most cost-effective approach for your part.
Yes. Donlouco's CNC machining facility in Jiashan can finish forged blanks to exact customer tolerances using turning, milling, and drilling. Parts are delivered ready for assembly, with no further operations required on your end. This is a core service we provide to hydraulic cylinder manufacturers across Europe.
We work with all standard carbon steels, alloy steels, and stainless steels to European standards. Custom alloys are also available. All raw materials are sourced from approved suppliers and shipped with full mill certificates and material traceability documentation.
Yes. Normalising, annealing, quenching and tempering are all available to customer specifications. Hardness in the range of HRC 20-60 is achievable. Parts can be tested for hardness, impact, and tensile properties at the approval stage and by sampling throughout production.
Yes. Donlouco manages the full process of tooling design and production engineering. For new parts, our engineers can work from customer drawings, 3D models, or physical samples - including reverse engineering where no drawings exist. We produce multi-stage die sets, including pre-form, finish, and trim tools, and manage ongoing tool maintenance throughout production.
Every shipment includes full traceability records covering dimensional inspection and, where applicable, performance test results. Raw material mill certificates are included as standard. Additional test reports for hardness, impact, or tensile testing can be provided where specified at the order stage. Donlouco is ISO 9001 certified and EN 1090 approved.
Forging has a considerable cost advantage over other manufacturing processes, particularly when high volumes are being produced over the longer term. It is the go-to method for manufacturing very tough and strong parts, and it uses less material than machining from solid. Secondary operations such as machining and surface finishing are kept to a minimum, which further contributes to overall cost-effectiveness. For medium to high-volume parts, the tooling investment is typically recovered quickly compared to the per-part savings achieved.
Ready to Source Your
Custom Forged Parts?
Contact Donlouco today for a competitive quote on forged steel components manufactured to your exact specifications.
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